Quality assurance

What Separates XSY Mold’s Inspection Processes from the Rest?

Careful measurement, inspection and testing are necessary to ensure the conformance of your parts. We perform multiple inspections at every step of the product development journey, from incoming material verification to final 3D scanning. You will receive complete digital files and Certificates of Compliance so you can meet your own regulatory and performance goals.

Inspections and Review for Every Stage of Production

To ensure quality from start to finish, XSY Mold provides the following inspection and review services: 

1. Extensivees provided

2. Contract reviews u incoming materials verification

3. Design for manufacturing reviews for all quotpon receipt of POs

4. First article and in-process inspections

5. Final inspections and testing with reports and certifications as required

At XSY Mold, quality isn't just a goal, it's our foundation. We're committed to continual improvement, exceeding expectations not just in performance but also in visual appeal and environmental responsibility.

Unwavering Quality Assurance:

Triple-Certified: We're proud to be certified to the highest international standards: ISO 9001 (Quality Management), ISO 14001 (Environmental Management), and IATF 16949 (Automotive Quality Management). This means you can be confident in our rigorous processes and unwavering commitment to quality.

Beyond Function, to Form: We understand that aesthetics matter. That's why we perform meticulous visual quality inspections under controlled lighting and environmental conditions, ensuring your parts not only function flawlessly but also look exactly as you envisioned.

Consistent Perfection: Our rigorous Visual Quality Standard guarantees consistency across all parts. Each piece will match your specifications and the others perfectly, creating a polished and professional outcome.

Pre-production

Technical assessment

Before the production stage begins, our engineering team performs a technical assessment on your parts design. This includes an assessment on important factors such as material, surface finish, structure, process, and other details of your 3D and 2D drawings.

Material verification

On our customer’s request, we provide a certification of the material we used for making your parts. The report comes from the raw material manufacturer and usually includes material heat number, material grade, material dimensions, mechanical properties, chemical analysis, etc.

In-production

On-site inspection system

In precision machining, it is important that materials being worked on is always at the right position. With on-site inspection system, positions are examined automatically, and adjustments are made accordingly. Using on-site inspection system further helps avoids issues at the early stage, saving cost and time.

In-process quality control

At RapidDirect, we strictly obey the ISO9001:2015 requirements. The quality control staff conducts routine inspections for all parts that are being produced every 2 hours. This further prevents risks from happening.

Final production

Full-dimensional inspection report

For all orders, we provide full dimensional inspection report on request. This report will include the following: quantity of parts, critical dimensions, threads and tolerances, thicknesses and depths, part appearance, etc.

Packaging

Ensuring that the parts we manufacture are of the highest quality is important. We know about the unpredictability of logistics. Therefore, we make sure we lower the risk to the parts during our packaging process. Four layers of protection: 1. wrapping paper 2. EPE 3. foam 4. paper/wooden box are applied during the packaging process, ensuring that we deliver the most high-quality and beautiful parts to you.